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MES实现约克空调透明化生产

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MES,补全信息系统关键一环

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慎重选型,蓝海汇脱颖而出

对于家电行业来说,MES主要应该有以下特点:
1)生产调度:下达加工指令,监控加工指令进度;
2)生产跟踪:监控在制品生产状态和位置,记录产品在各关键工位的加工信息;生产过程引入防呆机制,满足混线生产的管理要求;
3)质量控制:对不良品进行维修的功能,提供维修策略建议,实现工厂不良产品快速再生产;记录不良品的维修原因、解决方法等信息;
4)物料管理:根据生产进度,完成物料的准备、投放等;
5)产品追溯:对产品的生产全过程进行记录,记录人员、时间、部件等信息,实现可追溯。
在选择MES产品的过程中,约克空调希望所选择的MES产品除了是一个适合家电行业并且具有稳定性和成熟性的系统之外,MES的软件商还应该具有强大的服务能力,而且能根据约克的需求进行二次开发,源代码也必须全部提供,最后,这个MES软件应该具有一个合适的价格。
500万彩票网 在经过了详细的挑选和考察后,2010年,约克空调正式与青岛蓝海汇网络科技有限公司签订了MES实施合同,重点实施报警管理、生产管理、叫料管理、数据采集管理、QIS管理、报表管理、看板管理、数据采集管理、供应商生产管理、条码管理等模块。

经过详细的调研和讨论,蓝海汇科技约克空调制定了适合其公司生产特点的MES系统,主要特点包括:
1)SAP主计划、计划调整及时信息传递到生产现场;
2)实现缺料信息在部门间及时传递和处理;
3)生产进度实时监控;
4)生产过程实时状况跟踪,透明化管理;
5)实现生产现场看板管理,生产品质信息及时发布;
6)关键零部件的序列号、批次信息采集,追踪追溯;
7)实现快速响应生产异常,定责定岗处理;
8)建立完善的分析报表;
500万彩票网 9)MES与ERP系统高度集成,MES实时获取生产计划数据,自动产生ERP系统所需要的各类出、入库数据。

分步实施,MES应用循序渐进

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生产透明,MES带来效益

在约克空调看来,MES最大的好处,就是将原有的一些琐碎的手工记录,产品信息、沟通信息变成了电子流的信息,实现了透明化的生产。
1)实现了生产现场的信息化,以信息化促进生产的自动化,使生产现场的信息得到及时、快速传递;
2)自动化的车间现场监控,提高生产透明度,实现敏捷管理;
3)现场响应速度大幅提高至原来的1/4,订单响应速度、产品交付速度、售后反应速度得到了大幅提高;
4)实现工序级准时配送,提高仓库与车间的协同能力;
5)对现场工人的绩效考核更加明确,通过数据采集,提高工时统计的准确性,记录每个员工的工作效率和质量情况,在绩效考核时有更详细的数据支撑;
6)规范生产流程,现场信息的准确性和及时性得到提高;
7)加强质量管控,提高质量水平;
8)以生产数据作为基础,生产报表更加明晰,为管理层分析决策提供支持;
9)降低了生产成本与仓储成本,提高了企业的信誉与竞争力。
500万彩票网 10)建立生产异常问题的定责定岗机制,使生产现场问题快速响应与解决,对过往生产异常问题原因进行数据分析,为持续改善提供依据。

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